Slater Tools Inc.
44725 Trinity Drive
Clinton Twp. MI 48038 USA
Phone: (586) 465-5000
Fax: (586) 465-3030
www.slatertools.com
direct@slatertools.com
Slater
Tools Inc. produces Rotary Broaching
tools which can be
used to produce gears and other
internal and external forms on the
end of a work piece while it is
rotating. The entire operation takes
seconds, and is capable of producing
accurate forms usually smaller than
1 inch diameter within 0.0005".
The advantages of performing this
operation are that it almost always
costs less than a secondary operation,
can be overlapped to increase speed
and profitability during production,
and will not sacrifice accuracy.
Unlike conventional broaching, which
may push a series of forms that
increase in size through a hole
until the desired form is achieved,
the rotary broach cuts the full
form, one corner at a time in the
first pass.
The
rotary broach tool holder is designed
to hold the broach at a 1 degree
angle using its internal live spindle.
The spindle spins freely within
the holder, and is driven by contact
with the rotating work piece. Thus,
while rotating, pressure on each
corner of the broach is constantly
changing. This creates a chisel
type action as it is fed through
the work piece to the desired depth.
Because speeds are up to 2000 rpm,
most full form broaching takes approximately
10 to 15 seconds. This moves the
holder around the centerline of
the hole at a 1° angle, creating
a "wobble" appearance.
Although the holder continues to
hold the broach with great precision,
rotary broaching is often referred
to as "wobble broaching"
for this reason.
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