• TOPICS
    • Design
    • Manufacturing
    • Inspection
    • Heat Treating
    • Lubrication
    • Materials
    • The Gear Industry
    • Gears by Type
  • MAGAZINE
    • Current Issue
    • Departments
    • Archives
    • Subscribe
    • Advertise
  • NEWSLETTER
    • Subscribe
  • VIDEO
    • Gear Technology TV
      • Ask the Expert Live
      • Revolutions
    • Industry Videos
  • BLOGS
  • BUYER'S GUIDE
  • NEWS and EVENTS
    • Product News
    • Industry News
    • Events
  • ADVERTISING
    • Brand Awareness
      • Print: Display Advertising
      • Online: Web Banners & Keyword Banners
      • Online: Native Advertising (Sponsored Content)
      • E-mail: Custom, White Papers & Webinars
      • E-mail: Newsletter Sponsored Content (Native Advertising)
    • Response & Lead Generation
      • Online: Sponsored Content (Native Advertising)
      • E-mail: Newsletters
      • E-mail: Newsletter Sponsored Content (Native Advertising)
      • E-mail: Custom, White Papers & Webinars
      • Online: Buyers Guide
    • Print Advertising
      • Print: Display Advertising
      • Print: IMTS Showstoppers
      • Print: Buyers Guide
      • Print: Manufacturing sMart
      • Print: Specifications
    • Online Advertising
      • Online: Web Banners & Keyword Banners
      • Online: Native Advertising (Sponsored Content)
      • Online: Buyers Guide
      • Online: Specifications
    • E-mail Advertising
      • E-mail: E-Newsletters
      • E-mail: Newsletter Sponsored Content (Native Advertising)
      • E-mail: Custom, White Papers & Webinars
      • E-mail: Specifications
    • Special Promotions
      • Print: IMTS Showstoppers
      • Print: Buyers Guide
      • Print: Manufacturing sMart
  • CONTACT US
  • AGMA
    • Membership
    • Events
    • Education
    • Emerging Technology
    • AGMA Media
    • Standards
Subscribe
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Home » Mercury Marine Advances Heat Treat Processes with ECM Technologies Vacuum Furnace Systems

Mercury Marine Advances Heat Treat Processes with ECM Technologies Vacuum Furnace Systems

August 31, 2021
Mercury Marine of Fond du Lac, Wisconsin, recently launched a plan to upgrade its heat-treating capabilities with a move to the low-pressure carburization and high-pressure gas quench system. Partnering with ECM Technologies, the new plan incorporates completely automated Nano vacuum heat treating systems. The innovative Nano system incorporates 20 bar nitrogen gas quenching along with Low Pressure Carburizing (aka vacuum carburizing). The Nano, with its versatile configuration, will operate several different carburizing, hardening, and spheroidizing processes simultaneously. This change marks a departure from Mercury’s traditional atmospheric carburization and oil quench system while benefiting from advantages that come with vacuum processing:

• Innovative vacuum heat treating in lieu of traditional atmosphere (elimination of intergranular oxidation & highly repeatable process with consistent results
• Employs preventive maintenance planning, remote system status access and facility information systems integration
• Relocates heat treat from a secondary location to the clean, controlled environment of the machining centers
• Converts to Small Batch processing principles to maximize process efficiency
• State-of-the-art growth with ECM’s advanced system automation and robot capability with load building and breakdown
• Controls downstream operations by matching incoming dunnage with exiting workpieces
• Takes advantage of vapor and vacuum-based pre-cleaning technology to remove multiple machining lubricants
• Incorporates cryogenic and tempering processes within the automated system

The system uses all CFC workload fixtures and ECM’s advanced automation fixture tracking to maintain a precise cycle count to know fixture life. This improvement for Mercury significantly reduces energy consumption and process cost per piece. Additionally, the vacuum process takes their heat treatment to a near-zero emissions for drivetrain components processed within the system.
 
About Mercury Marine
Headquartered in Fond du Lac, Wisconsin, Mercury Marine is the world’s leading manufacturer of recreational marine propulsion engines. A division of Brunswick Corporation (NYSE: BC), Mercury provides engines, boats, services, and parts for recreational, commercial and government marine applications. The company empowers boaters with products that are easy to use, extremely reliable and backed by the most dedicated customer support in the world. Mercury’s industry-leading brand portfolio includes Mercury outboard engines, Mercury MerCruiser sterndrive and inboard packages, Mercury propellers, Mercury inflatable boats, Mercury SmartCraft electronics, Land 'N' Sea marine parts distribution and Mercury and Quicksilver parts and oils. More information is available at www.MercuryMarine.com. 
Heat Treating The Gear Industry Sectors Marine Product News
  • Related Articles

    ECM Offers Used Vacuum Furnace Systems

  • Related Events

    AGMA Gear Heat Treatment Operator/Operations

    AGMA Gearbox Systems Design

    International Forging Congress 2022

Free Gear Technology Subscriptions
Subscribe
Free Gear Technology Subscriptions
Subscribe
FEATURED VIDEO
  • A Look at Helios Gear
March 14, 2019
RECOMMENDED
  • Kapp Niles Examines Intelligent Rolling Grinding for E-mobility

    April 25, 2022
    Opening Image.jpg
  • The New Age of Bronze

    April 25, 2022
    Barton1.jpg
  • Relationship Building — The Critical Component of Success

    April 25, 2022
    Depositphotos_80147336_XL.jpg
  • LPC Carburizing: The Affordable Alternative to Gas Carburizing

    April 25, 2022
    Nitrex2.jpg
  • Hardness Testing Gears — Know Your Options for Best Results

    April 25, 2022
    Starrett1.jpg
  • LPC Carburizing: The Affordable Alternative to Gas Carburizing

    April 25, 2022
    Nitrex2.jpg
  • Hardness Testing Gears — Know Your Options for Best Results

    April 25, 2022
    Starrett1.jpg
  • Kapp Niles Examines Intelligent Rolling Grinding for E-mobility

    April 25, 2022
    Opening Image.jpg
  • Subscribe
  • Advertise
  • Contribute
  • AGMA
Powered byAGMA
Copyright © 2022 Gear Technology
  • Privacy Policy
  • Contact