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Home » Keywords » powder metal

Items Tagged with 'powder metal'

ARTICLES

2020 Powder Metal Trends

August 1, 2020
20/20 is considered to be perfect vision, but the year 2020 outlook is quite obscure. We can view the current state of the PM industry through short-term, fear-tinted glasses or gain a clearer picture of long-range opportunities. Just like U.S. manufacturing in general, the PM industry has been impacted negatively by the pandemic.
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Influence of the Contact Conditions in Cold Rolling on the Density Profile of Powder Metallurgical (PM) Gears

June 1, 2020
Due to production by pressing and sintering, PM gears are porous. Since pores reduce the loaded area and are also probable crack initiators, the porosity determines the strength of the PM component. PM gears can be densified to increase their local density and, therefore, the load-carrying capacity. PM gears are compacted locally since they are mainly loaded directly at the surface. A common process to densify PM gears locally is the cold rolling process. The contact conditions in the cold rolling process determine the density profile and, therefore, the material properties of the PM component. The influence of the contact conditions in cold rolling of PM gears on the resulting density profile is yet to be investigated.
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The Additive Advantage

September 1, 2019
How 3-D printing is changing the powder metal performance game.
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Influence of Different Manufacturing Processes on Properties of Surface-Densified PM Gears

September 1, 2018
The properties of both shot-peened and cold rolled PM gears are analyzed and compared. To quantify the effect of both manufacturing processes, the tooth root bending fatigue strength will be evaluated and compared to wrought gears.
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Powder Metal Through the Process Steps

September 1, 2018
Anders Flodin
Powder metal (PM) gears normally sell due to the lower cost and their relatively high mechanical performance. The reason behind the lower cost is that most of the machining is omitted due to the net-shape forming process. So how net-shape are powder metal gears? In this article some hard-to-find information about the tolerances through the manufacturing steps will be presented.
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NVH Potential of PM Gears for Electrified Drivetrains

September 1, 2018
Electrification has already started to have a noticeable impact on the global automotive industry. As a result, the drivetrains of hybrid (HEV) and full electric vehicles (EV) are facing many challenges, like increased requirements for NVH in high speed e-Drives and the need for performance improvements to deal with recuperation requirements. Motivated by the positive validation results of surface densified manual transmission gears which are also applicable for dedicated hybrid transmissions (DHTs) like e-DCTs, GKN engineers have been looking for a more challenging application for PM gears within those areas.
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Wear Investigation of Finish Rolled Powder Metal Gears

September 1, 2017
When manufacturing powder metal (PM) gears lead crowning is not achievable in the compaction process. This has to be accomplished either by shaving, grinding or honing. Each of these processes has their merits and draw backs. When employing rolling using a roll burnishing machine lead crowning can be accomplished but due to errors in profile a hard finishing operation such as grinding is used by the industry. In this paper a helical PM gear that has sufficient tolerance class after rolling has been tested in a test rig for durability and the wear has been studied.
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What's New and Noteworthy in Powder Metal

September 1, 2017
Matthew Jaster
First, the facts: powder metallurgy is a cost-effective method of forming precision net-shape metal components that allows for more efficiently designed products. It saves valuable raw materials through recycling and the elimination of costly secondary-machining. PM competes with wrought steel gears as the technology continues to advance. You'll find PM components in everything from automobile transmissions to aircraft turbine engines, surgical equipment and power tools.
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New ECM Furnace Improves Manufacture Efficiency of PM Components

March 1, 2014
The heat treatment processing of powder metal (PM) materials like Astaloy requires four steps -- de-waxing, HT sintering, carburizing and surface hardening -- which are usually achieved in dedicated, atmospheric furnaces for sintering and heat treat, respectively, leading to intermediate handling operations and repeated heating and cooling cycles. This paper presents the concept of the multi-purpose batch vacuum furnace, one that is able to realize all of these steps in one unique cycle. The multiple benefits brought by this technology are summarized here, the main goal being to use this technology to manufacture high-load transmission gears in PM materials.
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Automotive Transmission Design Using Full Potential of Powder Metal

August 1, 2013
For metal replacement with powder metal (PM) of an automotive transmission, PM gear design differs from its wrought counterpart. Indeed, complete reverse-engineering and re-design is required so to better understand and document the performance parameters of solid-steel vs. PM gears. Presented here is a re-design (re-building a 6-speed manual transmission for an Opel Insignia 4-cylinder, turbocharged 2-liter engine delivering 220 hp/320 N-m) showing that substituting a different microgeometry of the PM gear teeth -- coupled with lower Young’s modulus -- theoretically enhances performance when compared to the solid-steel design.
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More Articles Tagged with 'powder metal'

EVENTS

Events

WZL Gear Conference - USA

Eaglewood Resort & Spa
Itasca, IL
United States
7/20/22 to 7/22/22

The Eighth WZL Gear Conference - USA is being hosted by Reishauer Corp. and will provide the opportunity for North American companies to connect with WZL and learn about current research activities.

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WZL Gear Conference - USA

Reishauer Corp.
Itasca, IL
United States
7/20/22 to 7/22/22

The Eighth WZL Gear Conference - USA is being hosted by Reishauer Corp. and will provide the opportunity for North American companies to connect with WZL and learn about current research activities.


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