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This month, German automakers will receive the first three units of Klingelnberg's new automated blade checker designed for the shop floor.
The Pentac Plus is the latest generation of Gleasonâ€™s Pentac bevel gear cutting system. It is designed to allow much higher tool life and improved productivity, especially for cutters using multiple face blade geometry.
Manufacturers focus on tool design, materials, coating, machine tool options and cutting parameters.
The author compares the standard two-face blade technology with the three-face blade technology for manufacturing bevel gears.
Inspection of the cutting blades is an important step in the bevel gear manufacture. The proper blade geometry ensures that the desired gear tooth form can be achieved. The accuracy of the process can be compromised when the blade profile consists of several small sections such as protuberance, main profile, top relief and edge radius. Another common obstacle - are outliers which can be caused by dust particles, surface roughness and also floor vibrations during the data acquisition. This paper proposes the methods to improve the robustness of the inspection process in such cases.
Metrology is a vital component of gear manufacturing. Recent changes in this area, due in large part to the advent of computers, are highlighted in this article by comparison with more traditional methods.