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This paper proposes a method for the manufacture of a replacement pinion for an existing, large-sized skew bevel gear using multi-axis control and multitasking machine tool.
Imagine the flexibility of having one machine capable of milling, turning, tapping and gear cutting with deburring included for hard and soft material. No, youâ€™re not in gear fantasy land. The technology to manufacture gears on non gear-dedicated, mult-axis machines has existed for a few years in Europe, but has not yet ventured into mainstream manufacturing. Deckel Maho Pfronten, a member of the Gildemeister Group, took the sales plunge this year, making the technology available on most of its 2009 machines.
In this article, the authors calculated the numerical coordinates on the tooth surfaces of spiral bevel gears and then modeled the tooth profiles using a 3-D CAD system. They then manufactured the large-sized spiral bevel gears based on a CAM process using multi-axis control and multi-tasking machine tooling. The real tooth surfaces were measured using a coordinate measuring machine and the tooth flank form errors were detected using the measured coordinates. Moreover, the gears were meshed with each other and the tooth contact patterns were investigated. As a result, the validity of this manufacturing method was confirmed.
New grinding machines, multi-tasking machines, gear software and tools for gear manufacturers.
News Items About multi-tasking
1 Mazak Introduces INTEGREX i-630V AG Hybrid Multi-Tasking Machine (February 24, 2021)
During its recent All Axes LIVE virtual event in February, Mazak showed shops how they can add gear cutting to their part-processing repe... Read News