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Articles About vacuum
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Heat treat alternative offers advantages over conventional methods.
ALD-Holcroft Vacuum Technologies Co. will host a two-day technical symposium at the Henry Ford Museum in Dearborn, Michigan September 23– 24, 2008.
The October 2011 issue of Gear Technology featured the article “Low-Distortion Heat Treatment of Transmission Components,” which covered the combination of low-pressure carburizing and high pressure gas quenching in an automotive environment. Here, heat treating expert Dan Herring explains why oil quenching is an appropriate choice for many applications.
This paper introduces new process developments in low-pressure carburizing and carbonitriding using either high-pressure gas quenching or interrupted gas quenching.
Acetylene with DMF solvent enables benefits of low-pressure vacuum carburizing.
The complete Events section from January/February 2005, including coverage of a vacuum carburizing conference.
What gear material is suitable for high-temperature (350 – 550 degree C), high-vacuum, clean-environment use?
High demands for cost-effectiveness and improved product quality can be achieved via a new low pressure carburizing process with high pressure gas quenching. Up to 50% of the heat treatment time can be saved. Furthermore, the distortion of the gear parts could be reduced because of gas quenching, and grinding costs could be saved. This article gives an overview of the principles of the process technology and the required furnace technology. Also, some examples of practical applications are presented.
News from around the Gear Industry
Suppliers are working hard to make sure their heat treating equipment is controllable, repeatable and efficient, and manufacturers continue to incorporate technology that gives heat treaters and their customers more information about what's going on inside the magic box.
Open any heat treating journal today and you’re certain to find multiple references (articles, technical papers and/or advertisements) promoting low-pressure carburizing (LPC). The uninformed might breeze by these references thinking it’s the next flash-in-the-pan, but unlike in the past, this time the process has legs.
The proper control of distortion after thermal treatment of powertrain components in the automotive industry is an important measure in ensuring high-quality parts and minimizing subsequent hard machining processes in order to reduce overall production costs.
In recent years, improvements in the reliability of the vacuum carburizing process have allowed its benefits to be realized in high-volume, critical component manufacturing operations. The result: parts with enhanced hardness and mechanical properties.
The heat treatment processing of powder metal (PM) materials like Astaloy requires four steps -- de-waxing, HT sintering, carburizing and surface hardening -- which are usually achieved in dedicated, atmospheric furnaces for sintering and heat treat, respectively, leading to intermediate handling operations and repeated heating and cooling cycles. This paper presents the concept of the multi-purpose batch vacuum furnace, one that is able to realize all of these steps in one unique cycle. The multiple benefits brought by this technology are summarized here, the main goal being to use this technology to manufacture high-load transmission gears in PM materials.
The data discussed in this article was taken from an upright vacuum cleaner. This was a prototype cleaner that was self-propelled by a geared transmission. It was the first time that the manufacturer had used a geared transmission in this application.
QuesTek Innovations LLC is applying its Materials by Design computational design technology to develop a new class of high-strength, secondary hardening gear steels that are optimized for high-temperature, low-pressure (i.e., vacuum) carburization. The new alloys offer three different levels of case hardness (with the ability to “dial-in” hardness profiles, including exceptionally high case hardness), and their high core strength, toughness and other properties offer the potential to reduce drivetrain weight or increase power density relative to incumbent alloys such as AISI 9310 or Pyrowear Alloy 53.
News Items About vacuum
1 Solar Atmospheres to Install Record-Sized Horizontal High Vacuum Furnace (July 22, 2015)
Solar Atmospheres of Western Pennsylvania recently announced that it will be installing the largest horizontal high vacuum furnace ever c... Read News
2 Solar Donates Vacuum Furnace to ASM (March 26, 2013)
In commemoration of ASM International’s 100th anniversary, Solar Atmospheres Inc. is donating a vacuum furnace to ASM for use in it... Read News
3 Solar Releases Vacuum Furnace Booklets (February 21, 2014)
Solar Manufacturing, makers of leading-technology vacuum heat treat furnaces, recently released on their website and in printed format tw... Read News
4 Solar Delivers Custom Vacuum Furnace (January 3, 2014)
Solar Manufacturing recently delivered and successfully started-up a uniquely designed vacuum furnace required by a major specialized coa... Read News
5 Solar Receives Nadcap Merit Status for Vacuum Heat Treating (January 29, 2014)
Solar Atmospheres of Western PA (SAWPA) announces that it has been awarded Nadcap Merit status for vacuum heat treating and brazing of me... Read News
6 Solar Installs Furnace for Mid-Size Vacuum Heat Treating and Brazing (April 2, 2014)
Vacuum heat treat services expert, Solar Atmospheres of Western PA, recently announced the installation of a new high-temperature, high-purity, production-scale, 2-bar vacuum furnace... Read News
7 Solar Manufacturing Installs Compact Vacuum Furnace (April 25, 2014)
Solar Manufacturing announces the installation of a new and compact vacuum furnace design located at its Solar Atmospheres of Western Pennsylvania heat treating affiliate company facility in Hermitage, PA... Read News
8 Solar Atmospheres Establishes Vacuum Pump Service Center (October 19, 2016)
Within the Solar Atmospheres group of companies are over one hundred mechanical vacuum roughing pumps and mechanical holding pumps. ... Read News
9 Solar Atmospheres and Solar Manufacturing Approach Finish Line for World’s Largest Vacuum Furnace (June 10, 2016)
Solar Atmospheres of Western Pennsylvania and Solar Manufacturing, Inc. have been building the largest vacuum furnace in the world and ar... Read News
10 Seco/Warwick Delivers Vacuum Heat Treatment System to Galvamet (May 9, 2017)
Seco/Warwick is developing a vacuum heat treatment system equipped with a 10 bar abs. gas quenching system, the sixth in a series of syst... Read News
11 Solar Atmospheres Offers Full Production Vacuum Carburizing Services (January 15, 2006)
Solar Atmospheres’ new Low Torr Vacuum Carburizing furnace and services are now operating at Solar’s Eastern Pennsylvania ... Read News
12 Solar and ASM Offer Vacuum Heat Treating Course (February 5, 2014)
Solar Atmospheres and ASM International at Materials Park in Ohio have partnered to offer a new Vacuum Heat Treating Course.This new cour... Read News
13 Joint Venture for AFC Holcroft and ALD Vacuum (April 19, 2005)
AlD Holcroft of Wixom, MI, and ALD Vacuum Technologies GmbH of Hanau, Germany, have formed a joint venture called Joint Venture ALD Vacuu... Read News
14 Metallurgicall High Vacuum Expands Headquarters (December 4, 2007)
Metallurgical High Vacuum Expands Michigan Headquarters MHV Builds Office & High Tech Engineering Center to Handle Expected Growth ... Read News
15 ALD Announces Dates for Vacuum Carburizing Symposium (November 26, 2013)
ALD-Holcroft has announced the dates for the 8th Vacuum Carburizing Symposium, to be held in 2014 on May 6th and 7th. This two-day event ... Read News
16 Solar Awarded Order for R&D Vacuum Carburizing Furnace (June 8, 2009)
A top loading model VTC-714 R&D furnace by Solar Atmospheres was ordered by a mid-Atlantic, aircraft industry manufacturer for proces... Read News
17 VAC-U-MAX Industrial Vacuum Cleaning System Extracts Fluid and Solids (February 18, 2008)
Powered by compressed air, the VAC-U-MAX 55MW filters liquids and removes metal chips from coolant in order to increase coolant life and ... Read News
18 ASM Heat Treat Preview: Metallurgical High Vacuum Booth 1639 (September 12, 2013)
The HS430 Survivor pumps incorporate multiple oil filters that extend the life of the pump by removing particles and acid which are har... Read News
19 Herring Releases Book on Vacuum Technology (July 10, 2012)
Vacuum Heat Treatment, written by Dan Herring, the "Heat Treat Doctor," is a new book focused on principles, practices and... Read News
20 Ipsen Awarded Patent on Vacuum Loading System (June 6, 2014)
Ipsen was recently awarded U.S. Patent No. 8,662,888 B2 for the development of a new loading system. Chief Engineer Craig Moller, the nam... Read News
21 Solar Atmospheres Molybdenum Hot Zoned Vacuum Furnace Equipped with Unique Oversized Pumping System (February 27, 2017)
Solar Atmospheres of Western PA recently added a very unique piece of equipment to its fleet of furnaces - a brand new, state of the art ... Read News
22 Seco/Vacuum Technologies Appoints Vice President of Sales (January 27, 2017)
Seco Vacuum Technologies, LLC is pleased to announce the appointment of William (Bill) Warwick to the position of vice president &... Read News
23 Solar Manufacturing Designs Models HFL-5772-EQ Vacuum Furnace for Magnetic Shields (March 6, 2017)
After product testing of sample parts for precise magnetic properties, Magnetic Shields Ltd. Chairman Colin Woolger has approved shipment... Read News
24 Ipsen CompuCore Offers Competitive Option for Controls Retrofits for Vacuum Furnaces (March 9, 2017)
Ipsen is introducing a new, competitively priced option for controls retrofits in the form of CompuCore. Available for installation on mo... Read News
25 ALD Vacuum Systems Sells SyncroTherm Vacuum Heat Treating System (May 10, 2017)
ALD Vacuum Systems, Inc. has received a purchase order from a North American based aerospace manufacturer for a SyncroTherm brand, fully-... Read News
26 SVT Provides Vacuum Furnaces in North America (January 13, 2017)
Seco/Warwick recently announced the creation of Seco/Vacuum Technologies LLC (SVT), a new company designed to provide standard and custom... Read News
27 AMG Subsidiary ALD Vacuum Technologies Acquires ALD-Holcroft (February 18, 2016)
AMG Advanced Metallurgical Group N.V. has announced that ALD Vacuum Technologies has acquired the remaining 50 percent share of thei... Read News
28 Solar Atmospheres Constructs Climate-Controlled Vacuum Heat Treat Environment (June 29, 2017)
After surviving one of the hottest and most humid summer seasons on record, Solar Atmospheres of Western PA decided to construct a climat... Read News
29 ALD Vacuum Technologies Partners with Nukem and E.ON (July 22, 2014)
AMG Advanced Metallurgical Group N.V. recently announced that its AMG Engineering unit, ALD Vacuum Technologies GmbH signed a Memorandum ... Read News
30 Ipsen's New Vacuum Furnace a 'Titanic' Achievement (November 18, 2014)
As the world evolves, so does the way products travel to customers. Ipsen recently hit a new milestone, shipping their first Ttitan vacuu... Read News
31 Ipsen Awarded U.S. Patent on Sealing Mechanism for a Vacuum Heat-Treating Furnace (May 11, 2015)
Ipsen was recently awarded U.S. Patent No. 20,100,196,836 A1 for the development of a new shaft seal. Chief Engineer Craig Moller, Chief ... Read News
32 Vacuum Carburizing Symposium Registration Closes April 28th (April 14, 2014)
Ford Motor Company Conference and Exposition Center, Dearborn, Michigan. The ALD Holcroft Vacuum Carburizing Symposium will feature two days... Read News