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Home » Design and Simulation of a Back-to-Back Test Rig for Ultra High Cycle Fatigue Testing of Gears Under Fully Reversed Load

Design and Simulation of a Back-to-Back Test Rig for Ultra High Cycle Fatigue Testing of Gears Under Fully Reversed Load

high-cycle-fatigue-test-rig.jpg
June 27, 2022
Johannes Lövenich, Moritz Trippe, Oscar Malinowski, Stephan Neus, Jens Brimmers, and Prof. D... Christian Brecher

Aircraft engines can be made more efficient by integrating planetary gears. In such an application, the planetary gears experience very high load cycles under fully reversed bending loads. Pulsator test rigs, which nowadays offer the possibility to perform UHCF investigations, can only be used for purely pulsating loading of gears. Therefore, for the investigation of the UHCF tooth root load carrying capacity under fully reversed bending load, a back-to-back test rig is required. Back-to-back test rigs usually have speeds of n = 3,000 rpm, which makes investigations in the UHCF range take a very long time. Therefore, a high-speed back-to-back test rig was developed.

Gears Fatigue Fatigue Life Fatigue Strength Gearbox System Design Simulation Software Education & Training Aerospace Technical
KEYWORDS RWTH Aachen
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