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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

Unique Pathways to Learning

GROB successfully implements European workforce development strategies in the United States

MPMA and Federtec Bridge the Global Skills Gap

Modernized, On-Demand Courses Provide Accessible Gear Education for the Next Generation of Professionals

Advanced Lubrication Technology

Shell Gadus OG grease enhances open gear operation in mining facility

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Technical Articles

Experimental Study on the Performance of Plastic Worm Gears

This study examines the implementation and experimental validation of state-of-the-art plastic worm gear design methods, focusing on the VDI 2736 guideline as the most comprehensive reference for load-carrying capacity calculations.

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Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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Prospects of Asymmetric Gears in EV Gearbox

The paper examines how optimizing asymmetric gear tooth geometry through Direct Gear Design can improve load capacity, efficiency, and compactness in EV gearboxes, surpassing the performance limits of conventional symmetric gears.

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Nanocomposite Coatings for Gears

This work aims to demonstrate the potential benefit of applying nanocomposite coatings to gear teeth to reduce operating friction and wear by presenting tribological test data.

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Design

Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!


Grinding

For the transmissions of electric vehicles to develop the desired high torque under all driving conditions, a very large gear ratio is needed, which requires high speeds. And to ensure sufficient momentum at all speeds and enable the driver to accelerate without shifting gears, the electric drive must achieve up to 15,000 rpm, which is about three times that of a typical combustion engine. This puts a lot of strain on the rotor shaft. The manufacturers of rotor shafts are thus facing new challenges, such as the significantly lower shape and position tolerances and the need for greater machining precision.

Inspection

Complete inspection of gear surface finishes at the submicron level became a reality with the introduction of Gleason’s 300GMS nano, in 2022. The new system ushered in an exciting new era in gear inspection. For the first time, producers of EV transmission gears, and gears for other applications requiring very tight tolerances and low noise requirements, could quickly inspect surface finishes and perform extremely reliable noise analysis at submicron levels—benefits that were almost impossible to achieve just a few years ago.

Heat Treating

Gas carburizing has been around for a long time. One could argue that gas carburizing is the most common heat treating process. Heat treaters performing gas carburizing are often characterized by a dirty environment, hazy surroundings, and that “smell.” While the product quality may be acceptable, gas carburized parts do come with some challenges, like excessive intergranular oxidation (IGO) or intergranular attack (IGA), which is often ground off. Low-pressure carburizing (LPC) has proven to be a much cleaner and very capable alternative process. Most furnace companies have combined LPC with high pressure gas quenching, which moved carburizing from the dark back room to a relatively “clean room” environment. However, there is still a strong need for oil quenching, which is the common feature of the long used standard integral-quench (IQ) furnace.

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Videos

Grob Showcases Gear Ring Production with Power Skiving

The Grob G750T boasts efficient machining for gear rings by offering precise and efficient power skiving and seamless integration of milling and turning for maximum flexibility and productivity.

Industry News

Marposs Corporation, the North American headquarters of Marposs S.p.A. (Bentiviglio, Italy), has announced the appointment of Luca Matteucci as its new president. In this role, Matteucci will be responsible for defining and executing company strategy in alignment with Marposs S.p.A., providing leadership for the North American organization, overseeing budgets and personnel, and evaluating overall performance to ensure achievement of corporate objectives.

Product News

This installation marks the second all-metal hot zone vacuum furnace added to the climate-controlled processing area at Solar Atmospheres’ Hermitage, PA facility. The new system significantly expands the company’s capacity to heat treat highly sensitive materials such as precipitation-hardened stainless steels, nickel-chrome-based superalloys, titanium, and niobium.

Calendar

IMTS 2026

Sep 14, 2026 - Sep 19, 2026

The largest manufacturing technology trade show in the Western Hemisphere and among the largest in the world. IMTS attracts nearly 90,000-130,000 attendees from over 112 countries. Pavilions include Gear Generation, Additive Manufacturing, Machine Components, Metal Cutting & Machining Centers, Tooling & Workholding Systems, Controls & CAD-CAM and Quality Assurance. 

CTI Symposium

May 19, 2026 - May 20, 2026

Control-Expert Days 2026

May 20, 2026 - May 21, 2026

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