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Bringing the Shop Floor to the Head of the Class

A conversation with Lance Brown

Lance Brown spent 28 years at CGI, Inc.—a Carson City, Nevada-based manufacturer of precision drive systems founded in 1967 and best known for its work in medical robotics and aerospace, now part of The Timken Company—working his way from the shop floor into design engineering and tackling gear problems across some of the most demanding industries in the world. Now, as MPMA’s first Senior Technical Instructor, he’s channeling that experience into a growing education program at a pivotal moment for the organization. We sat down with Brown to talk about the career that got him here, what he’s seeing in the classroom, and where MPMA’s training offerings are headed next.

Single-Flank Testing for Modern Gear Production

Detecting gear manufacturing deviations through advanced single-flank testing

The Edge of Efficiency

Atlanta Gear Works receives grinding wheel assist from Weiler Abrasives

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Technical Articles

Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Design Method of System Tolerances in Cylindrical Gearboxes for Cost-Efficient Optimization of the Excitation Behavior

The article proposes a method to optimize cylindrical gearbox tolerances by balancing gear noise performance and manufacturing costs using modeling, analysis, and meta-model-based optimization.

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Influence of Tooth Root Contour Deviations on the Tooth Bending Strength

This study investigates how manufacturing-related geometry deviations in the tooth root area affect gear bending strength calculations, demonstrating that accounting for measured tooth contours rather than nominal geometries is essential for accurate material comparisons in fatigue testing.

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Design

For cylindrical gears, speed-increasing transmission stages are well known, and regarding profile shift, preferred pressure angles, and helix angles a set of rules applies, which is not much different from the rules for speed reducers. It is important to acknowledge that basically, a speed increaser has to be designed just like a speed reducer, but then the gear with the lower number of teeth is the output. Of course, the torque and the speed of the gear with the lower number of teeth (output) and the gear with the higher number of teeth (input) must be the same as if this transmission was used as a speed reducer. In the case of straight bevel gears, spiral bevel gears, and hypoid gears the same rules apply with some additions. Spiral bevel gears have many applications as speed increasers.  

Grinding

Inspection

For precision measuring, skilled machinists, toolmakers, and inspectors must have accurate tools and gages, produced from quality materials, carefully manufactured, and rigidly inspected, to ensure lasting dependability. Gages have evolved throughout the years beginning with mechanical, then electronic models, and now convenient wireless electronic versions have come on the scene. Each type has an important place in today’s quality control and inspection processes.

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Videos

Liebherr Hobbing Machine LC 280 DC with FlexChamfer

​The LC 280 DC gear hobbing machine from Liebherr is designed for precise gear cutting up to module 4.5 mm. It combines high productivity with advanced technology, featuring simultaneous FlexChamfer for efficient deburring and chamfering during the hobbing process.

Industry News

Forest City Gear announced the retirement of Jeff Mains, Director of Technical Operations, following many years of dedicated service and leadership within the company. Mains’s transition from his full-time role went into effect on Friday, May 29.

Product News

Heimatec recently announced the availability of its u-tec flexible changing system on all live tools in the company’s product line. Tools are now available for the most popular machine tool models in the market, according to Platinum Tooling Technologies Inc. President, Preben Hansen.

Calendar

Advanced Manufacturing Expo (AME) 2026

Jul 29, 2026 - Jul 30, 2026

The Advanced Manufacturing Expo (AME) (Grand Rapids, MI) is the premier gathering for professionals shaping the future of manufacturing. It’s where innovation meets production — connecting industry leaders, cutting-edge technology, and real-world solutions under one roof. Explore the latest in automation, metalworking, MRO, safety and Industry 4.0 technology across four dynamic halls. From hands-on demonstrations to expert-led sessions, AME provides smarter, faster, and more efficient manufacturing solutions. 

RPM Symposium 2026

Sep 22, 2026 - Sep 23, 2026

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

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