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Skiving’s Motion, Grinding’s Finish

A new process runs skiving kinematics with an abrasive CBN tool, targeting a long-standing gap in internal-gear finishing

Hard finishing, the accuracy-restoring operation that follows heat treatment, is for external gears a crowded field: generating grinding, profile grinding, and gear honing all compete, and the engineer mostly selects among mature options on cost and quality. For internal gears, the choices are far fewer, and they pull in opposite directions. SkiveFinishing, which Liebherr-Verzahntechnik introduced publicly at EMO Hannover in September 2025, is aimed at that shortfall. To understand why it matters, look first at what makes the internal gear the awkward case.

Beyond the Involute

Tooth forms tuned for EV power density, and a production suite that now spans compound planetary design, linked skiving-honing simulation, and on-machine measurement

Complexity Without Compromise

Five-axis machining provides high-speed, high-accuracy for the future of part design

Next-Generation Bevel Gear Metrology

Unified surface and geometry analysis in a single inspection cycle

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Technical Articles

Interchangeability of Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld covering when and how individual bevel gear members can be replaced during gearbox service without changing the mating gear.

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Design Principles of Bevel Gears: Rationale for Zero Sum Profile Shifts and Generating Gear Choices

This article demonstrates why bevel gears are designed with a zero sum of profile shifts—showing that independent shifts merely replicate what a modified pressure angle already achieves—and explains the practical benefits of using conical generating gears for tooth profile crowning.

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Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

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Analytical Calculation of the Gear Body Stiffness of Face Gears

This paper presents a new analytical method using plate and disk mechanical models to calculate the gear body stiffness of face gear wheels, showing that stiffness decreases toward the outer radius—a behavior that conventional cylindrical gear approaches fail to capture.

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Design

Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!


Grinding

The trend towards hard fine finishing of gears for automotive transmissions is accelerating. In recent years, the focus has been on increasing the efficiency of gears in order to make optimum use of the narrow gear ratio range, gear by gear, and to reduce fuel consumption. Surface finish, in particular, is under increased scrutiny since it plays such a decisive role in achieving the noise and efficiency requirements of gear units for today’s EV applications.

Skiving Tools

Klingelnberg recently invited customers to its first Open House in Saline and the two-day event did not disappoint. Customers from major automotive, off-highway, construction and agriculture OEMs attended a morning of technical presentations before heading into the showroom to learn more about Klingelnberg’s latest machine tool technology.

Heat Treating

The roots of heat-treating run deep within ASM (American Society for Materials) International, as its society was founded in Detroit in 1913 as The Steel Treaters Club. The heat-treating constituency of ASM created the Heat Treating Society (HTS) to provide focused leadership, communications, and service development to its network of worldwide membership of captive and commercial heat treaters, equipment manufacturers, researchers, governments, and technicians. To discuss Heat Treat 2023, the 32nd annual HTS Conference and Exhibition, Gear
Technology took a moment to catch up with conference chair Andrew Banka, vice president of Airflow Sciences Corporation. Heat Treat 2023 is colocated with IMAT and Motion + Power Technology Expo in Detroit, October 17–19.

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Videos

From Job Shop to Production with the Hera 750

At Gear Headquarters, quality is the foundation of everything they do. Based in Kansas City, the shop manufactures spur, helical, double-helical, herringbone, bevel, internal, spline, and worm gears, sprockets, and timing belt pulleys. 

Industry News

The Society of Tribologists and Lubrication Engineers (STLE) — the technical society serving individuals, companies and organizations that comprise the tribology and lubrication engineering business sector — today announced that Steffen Bots, vice president of global sales & R&D at ADDINOL Lube Oil GmbH, in Leuna, Germany, assumes the role of 2026-2027 president for a one-year term beginning May 19.

Product News

Sandvik Coromant will highlight its comprehensive approach to solving real-world challenges in machining, metalworking and production at IMTS 2026. 

Calendar

RPM Symposium 2026

Sep 22, 2026 - Sep 23, 2026

The RPM (Reliability Process & Maintenance) Symposium (Kalamazoo, MI) is a conference event where end users can network and learn about industrial facilities, reliability, maintenance best practices, electric motor driven powertrains, and IIoT.

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

TPS (Turbomachinery & Pump Symposia) 2026

Sep 21, 2026 - Sep 24, 2026

IMTS 2026

Sep 14, 2026 - Sep 19, 2026

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