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Interchangeability of Gears

An excerpt from Gear Technology Solutions by Dr. Hermann J. Stadtfeld covering when and how individual bevel gear members can be replaced during gearbox service without changing the mating gear.

¡Rápido!

With many of its precision gears produced in small lot sizes, Spanish gear producer Engranajes Juaristi S.L. depends on Gleason machines for exceptional speed and flexibility.

State of the Gear Industry 2026

The gear industry navigates uncertainty, finds pockets of strength, and bets on automation

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Technical Articles

A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Design

Thanks to material development and additive manufacturing opportunities, it’s important for the gear and power transmission industries to monitor the trends, technologies and future forecasts in the powder metal market.

Grinding

Overall developments and widespread public awareness of man-made climate change are transforming the way people think. The awareness has inspired a shift towards a more ecologically sustainable way of life. Driven by policymaking and technological innovation, ambitious efforts are underway to reduce greenhouse gas emissions to curb the rise in average temperatures. A key focus of these efforts is the mobility sector. 

Inspection

When electric drives are used in vehicles, the masking effect of an internal combustion engine disappears, allowing the noise behavior of the transmission to take center stage. At the same time, peak power and torque increase, engine speeds increase, and power must be transferred optimally in both directions due to the regenerative braking system. Conventional design parameters remain important, however: The build space is limited, durability must not be compromised, and the product must still be cost-efficient. Optical metrology as part of a hybrid measurement concept helps to overcome all these challenges.

Heat Treating

Press quenching is a tried-and-true process for the controlled hardening of flat, circular close tolerance parts. The process ensures good dimensional control and uniform hardening, thus allowing for seamless processing post heat treatment.

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Videos

Kapp Niles ZP Series

Gear Profile Grinding Machine ZP 10 with automatic tool changer from Kapp Niles. The machine concept stands for maximum workpiece quality, flexibility and a long service life. The basic machines are equipped with a dresser, integrated measuring device, balancing unit and comprehensive software. The machines feature generously dimensioned rotary tables with electrical direct drive and large rotary table bores.

Industry News

Automotive manufacturers worldwide are showing growing confidence in their ability to build electric vehicles efficiently and at scale, according to ABB Robotics’ latest Automotive Manufacturing Outlook Survey, as EV production becomes a more established and predictable manufacturing discipline.

Product News

As cost pressure increases, manufacturers are being challenged not only to manage higher prices but also to rethink how cutting tools are designed, used and replaced. Tungaloy is addressing this challenge through tool architecture. The company emphasized using exchangeable-head solid carbide systems that reduce material consumption and environmental impact while achieving high machining performance. 

Calendar

GrindingHub 2026

May 5, 2026 - May 8, 2026

GrindingHub is the world’s leading trade fair for grinding technology and superfinishing. It covers the entire value chain of grinding technology. Since 2022, it has been held every two years in Stuttgart and is organized by the VDW (Association of German Machine Tool Manufacturers) in cooperation with Messe Stuttgart and under the patronage of Swissmem.

Rapid + TCT 2026

Apr 14, 2026 - Apr 16, 2026

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

Sandvik Coromant Tech Days

May 6, 2026 - May 7, 2026

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