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¡Rápido!

With many of its precision gears produced in small lot sizes, Spanish gear producer Engranajes Juaristi S.L. depends on Gleason machines for exceptional speed and flexibility.

Zarautz, Spain, might seem an unlikely place for a precision gear manufacturer. This beautiful coastal town in the heart of the Basque region is known for its beaches and considered among the top surfing destinations in the world. Surprisingly, the relaxed holiday atmosphere and laid-back surfer ‘vibe’ turn out to be highly conducive to the production of gears. It is here that you will find Engranajes Juaristi, a renowned gear producer, owned and operated for over 65 years by the Juaristi family. 

State of the Gear Industry 2026

The gear industry navigates uncertainty, finds pockets of strength, and bets on automation

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Technical Articles

Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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Prospects of Asymmetric Gears in EV Gearbox

The paper examines how optimizing asymmetric gear tooth geometry through Direct Gear Design can improve load capacity, efficiency, and compactness in EV gearboxes, surpassing the performance limits of conventional symmetric gears.

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Electric vs. Combustion: A Comparative Analysis of Gear Design for Commercial Vehicle Applications

This paper examines the transition from internal combustion engine (ICE) vehicles to electric vehicles (EVs), highlighting the distinct gear design requirements for each and presenting a comparative case study of gearbox configurations in a 14-ton commercial vehicle.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Design

The main objective of this study is to perform an experimental evaluation of the structural model of a five-planet first planetary stage from a modern 6MW wind turbine gearbox.

Grinding

Fully electric vehicle drives usually require two-stage, non-switchable transmissions. One would think that this greatly simplifies the production. Finally, the described transmission structure has just four gears, distributed on the drive shaft, the second stage with fixed wheel and intermediate shaft as well as the axle drive wheel. But the conditions are not that simple: First of all, the engine speeds of the electric drive with up to 16,000 rpm are much higher than those of the combustion engine. For this purpose, electric motors deliver an almost constant torque over a wide speed range. Unlike the combustion engine, it is already attached to the transmission from zero speed. In addition, there is an additional boundary condition that makes production much more demanding than with the conventional powertrain.

Manufacturing

As the gear and power transmission industries evolve, companies worldwide face a critical challenge: how to ensure the workforce is skilled, prepared, and ready to tackle increasingly complex manufacturing processes. From digital manufacturing and automation to generational turnover, the demand for technically proficient employees has never been higher. In response, the Motion + Power Technology Association (MPMA) redeveloped its Workforce Training Series, modernizing its most popular on-demand courses with updated content, high-quality media, and a flexible, self-paced delivery model.

Heat Treating

Heat Treat 2023 is the Heat Treating Society’s 32nd conference and expo for heat treating professionals featuring three days of face-to-face networking opportunities with approximately 200 heat treat exhibitors/companies. All the top heat-treating companies will offer the latest research and industry insights during more than 100 technical programs. This year’s show includes a VIP-guided industry tour, as well as student/emerging professionals initiatives, including free college student registration, Fluxtrol Student Research Competition, and the ASM Heat Treating Society Strong Bar Student Competition. Heat Treat 2023 is colocated with Motion + Power Technology Expo 2023 with access to additional exhibitors. The event takes place October 17–19, 2023 at Huntington Place in Detroit.

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Videos

From Job Shop to Production with the Hera 750

At Gear Headquarters, quality is the foundation of everything they do. Based in Kansas City, the shop manufactures spur, helical, double-helical, herringbone, bevel, internal, spline, and worm gears, sprockets, and timing belt pulleys. 

Industry News

Fanuc America has announced plans for a $90 million investment to acquire property and construct a new 840,000 sq. ft. facility in Michigan providing production-ready space for the potential expansion of the company’s existing U.S.-based manufacturing capabilities for robots.

Product News

The new KISSsoft Release 2026 offers enhanced structured visualization of system behavior, a more powerful REXS interface, and improved journal bearing calculations, this release enables users to design with greater precision and confidence. KISSsoft Release 2026 also expands coverage of manufacturing capabilities, including support for short and long lead hobs, and introduces plastic gear calculations in accordance with GB/T 44846, ensuring compliance with international standards.

Calendar

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

The WZL Gear Conference USA will take place on July 15 and 16, 2026, at KLINGELNBERG America, Inc. This renowned conference brings together North American companies with the Laboratory for Machine Tools and Production Engineering (WZL) at RWTH Aachen University and offers a compact overview of current developments and research topics in gear technology.

Sandvik Coromant Tech Days

May 6, 2026 - May 7, 2026

Gear Up for Precision Open House

Jun 9, 2026 - Jun 10, 2026

Fabtech Canada

Jun 9, 2026 - Jun 11, 2026

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