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Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

MPMA and Federtec Bridge the Global Skills Gap

Modernized, On-Demand Courses Provide Accessible Gear Education for the Next Generation of Professionals

Advanced Lubrication Technology

Shell Gadus OG grease enhances open gear operation in mining facility

Unique Pathways to Learning

GROB successfully implements European workforce development strategies in the United States

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Technical Articles

A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Prospects of Asymmetric Gears in EV Gearbox

The paper examines how optimizing asymmetric gear tooth geometry through Direct Gear Design can improve load capacity, efficiency, and compactness in EV gearboxes, surpassing the performance limits of conventional symmetric gears.

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Electric vs. Combustion: A Comparative Analysis of Gear Design for Commercial Vehicle Applications

This paper examines the transition from internal combustion engine (ICE) vehicles to electric vehicles (EVs), highlighting the distinct gear design requirements for each and presenting a comparative case study of gearbox configurations in a 14-ton commercial vehicle.

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Design

Variable loads resulting from a working process, starting process, or operation near a critical speed will cause varying stresses at the gear teeth of a drive system. The magnitude and frequency of these loads depend upon the driven machine, the motor, the dynamic mass elastic properties of the system, and other effects.


Grinding

For the research developed in this work, an existing simulation model of the generating gear grinding process based on a penetration calculation approach is used. Further, an extension of the model considering a realistic modeling of the grinding worm topography and the macro movements of the grinding worm during the process is presented. The result of the simulation is the microinteraction characteristics throughout
the grinding of the gear flank. In the end, the information about microinteraction characteristics obtained will be used for the calculation of force and energy in generating gear grinding.

Inspection

When electric drives are used in vehicles, the masking effect of an internal combustion engine disappears, allowing the noise behavior of the transmission to take center stage. At the same time, peak power and torque increase, engine speeds increase, and power must be transferred optimally in both directions due to the regenerative braking system. Conventional design parameters remain important, however: The build space is limited, durability must not be compromised, and the product must still be cost-efficient. Optical metrology as part of a hybrid measurement concept helps to overcome all these challenges.

Heat Treating

Since I have had the privilege of visiting numerous gear plants and research centers in the U.S., as well as 170 in 33 countries, and I closely watch the progression of technology, I wanted to share my observations about some technological advancements. For the purpose of this article, I will focus on three key areas: Robotics, Machine Tools, and Heat Treating.

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Videos

Grob Showcases Gear Ring Production with Power Skiving

The Grob G750T boasts efficient machining for gear rings by offering precise and efficient power skiving and seamless integration of milling and turning for maximum flexibility and productivity.

Industry News

Klingelnberg offers a comprehensive program of bevel gear training courses, available both at the company's seminar center in Zurich and on site at customer facilities. For over 20 years, Klingelnberg application engineers have shared their practical knowledge of bevel gears directly with customers through this established program.

Product News

A new version of the MESYS shaft and rolling bearing analysis software is available. The bearing analysis software allows the calculation of the load distribution within the bearing as well as bearing life according to ISO 16281. It is integrated in a shaft system calculation offering additional capabilities such as modal analysis, strength calculation for shafts and interfaces to gear calculations.

Calendar

Reliable Plant 2026

Jun 15, 2026 - Jun 18, 2026

This event (Reno, NV) offers attendees learning sessions and case studies on the latest industrial lubrication and oil analysis technologies. The comprehensive conference schedule covers every facet of the machinery lubrication industry and includes workshops on topics such as employee performance, lubrication fundamentals, condition-based maintenance and planning.

Cleanpower 2026

Jun 1, 2026 - Jun 4, 2026

American Manufacturing Summit 2026

Mar 17, 2026 - Mar 18, 2026

IMTS 2026

Sep 14, 2026 - Sep 19, 2026

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