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Analytical Calculation of the Gear Body Stiffness of Face Gears

This paper presents a new analytical method using plate and disk mechanical models to calculate the gear body stiffness of face gear wheels, showing that stiffness decreases toward the outer radius—a behavior that conventional cylindrical gear approaches fail to capture.

The Doctor Is In

Inside Luftex’s five-pillar approach to gearbox repair

Optical vs. Tactile Gear Measurement for E-Mobility

A practical comparison of fringe projection and conventional tactile systems for classic and waviness gear characteristics

Automotive Brain Power

Four Key Takeaways from CTI Symposium USA 2026

Systems Failure

Rethinking failure, replacement, and supply strategy in heavy industry

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Technical Articles

Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Influence of Tooth Root Contour Deviations on the Tooth Bending Strength

This study investigates how manufacturing-related geometry deviations in the tooth root area affect gear bending strength calculations, demonstrating that accounting for measured tooth contours rather than nominal geometries is essential for accurate material comparisons in fatigue testing.

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Design Method of System Tolerances in Cylindrical Gearboxes for Cost-Efficient Optimization of the Excitation Behavior

The article proposes a method to optimize cylindrical gearbox tolerances by balancing gear noise performance and manufacturing costs using modeling, analysis, and meta-model-based optimization.

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Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

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Design

E-Mobility is changing the gear market at an incredibly rapid pace. Software is adapting to meet these new challenges.

Grinding

This article describes a cloud-based process and machine component monitoring system called ARGUS. The term “swarm” is used for a large population of gear-grinding machines of individual and independent customers connected to the ARGUS system and the ARGUS cloud. These “swarm” machines permanently feed their anonymized process data into a common cloud database. Reishauer uses this database for big data analytics to discover patterns that indicate successful process and machine component behavior patterns worth integrating into the ARGUS algorithms and propagate them across the complete ARGUS customer base.

Inspection

When electric drives are used in vehicles, the masking effect of an internal combustion engine disappears, allowing the noise behavior of the transmission to take center stage. At the same time, peak power and torque increase, engine speeds increase, and power must be transferred optimally in both directions due to the regenerative braking system. Conventional design parameters remain important, however: The build space is limited, durability must not be compromised, and the product must still be cost-efficient. Optical metrology as part of a hybrid measurement concept helps to overcome all these challenges.

Heat Treating

Various in-situ methods can track realtime heat treatment response in bulk materials. This can aid material engineers in designing the most effective heat treatment procedures and processing methods. In-situ  methods such as thermogravimetry (TG), differential thermal analysis (DTA), and dilatometry, offer capabilities to examine heat treatment behavior in real time, giving insight into the thermochemical mechanisms and the thermal behavior of steel.

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Videos

Grob Showcases Gear Ring Production with Power Skiving

The Grob G750T boasts efficient machining for gear rings by offering precise and efficient power skiving and seamless integration of milling and turning for maximum flexibility and productivity.

Industry News

Under the umbrella of Aiktec – Digital Solutions, Klingelnberg brings together smart, industry-ready applications that bring the concepts of Industry 4.0 and the IoT directly to the shop floor. Smart Tracing is a web-based software solution for analyzing machine behavior. It is essentially the Klingelnberg DDQM (Data-Driven Quality Management) for any CNC machine, regardless of the manufacturer. Relevant process and performance information from the CNC machine is uploaded in the form of servo traces and managed and analyzed via a simple browser application.

Product News

Index Corp. will present manufacturers with a variety of strategies to streamline production at IMTS 2026, taking place September 14-19 at McCormick Place in Chicago, Illinois. Visitors to the company’s Booth #339119 in the South Building will witness the North American debut of multiple new machines, including an entirely new design concept tailored to small part production. The company will also demonstrate its full portfolio of proven advanced machine technologies, as well as provide insight into how manufacturers can produce every job faster to maximize profitability.

Calendar

RPM Symposium 2026

Sep 22, 2026 - Sep 23, 2026

The RPM (Reliability Process & Maintenance) Symposium (Kalamazoo, MI) is a conference event where end users can network and learn about industrial facilities, reliability, maintenance best practices, electric motor driven powertrains, and IIoT.

Advanced Manufacturing Expo (AME) 2026

Jul 29, 2026 - Jul 30, 2026

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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