Many students and job seekers are unfamiliar with the advanced technologies and career opportunities available in metal casting and forging. But thanks to the Metallurgical Engineering Trades Apprenticeship and Learning (METAL) program, led by the IACMI-The Composites Institute, that is changing. METAL is partnering with universities to showcase the rewarding careers these industries offer. Together, these institutions are hoping to revitalize American manufacturing by delivering responsive, scalable, and sustainable workforce development programs.



Water spray quenching achieves heat transfer coefficients up to 4,000 W/(m²K)—nearly double conventional oil quenching rates—enabling potential material substitution and tailored quench intensity for complex gear components.
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This excerpt from Gear Technology Solutions explains how oversized cutter blade edge radii cause root interference in bevel gears, and how to select correct radii to avoid noise, flank damage, and tooth fracture.
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20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.
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This article demonstrates why bevel gears are designed with a zero sum of profile shifts—showing that independent shifts merely replicate what a modified pressure angle already achieves—and explains the practical benefits of using conical generating gears for tooth profile crowning.
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From its origins as a small machine shop to becoming a global leader in precision engineering, Gleason Corporation has continuously redefined the industry. This journey, marked by pioneering inventions and strategic expansions, has left an indelible mark on sectors ranging from automotive and aerospace to robotics and renewable energy.

As the gear and power transmission industries evolve, companies worldwide face a critical challenge: how to ensure the workforce is skilled, prepared, and ready to tackle increasingly complex manufacturing processes. From digital manufacturing and automation to generational turnover, the demand for technically proficient employees has never been higher. In response, the Motion + Power Technology Association (MPMA) redeveloped its Workforce Training Series, modernizing its most popular on-demand courses with updated content, high-quality media, and a flexible, self-paced delivery model.

Gas carburizing has been around for a long time. One could argue that gas carburizing is the most common heat treating process. Heat treaters performing gas carburizing are often characterized by a dirty environment, hazy surroundings, and that “smell.” While the product quality may be acceptable, gas carburized parts do come with some challenges, like excessive intergranular oxidation (IGO) or intergranular attack (IGA), which is often ground off. Low-pressure carburizing (LPC) has proven to be a much cleaner and very capable alternative process. Most furnace companies have combined LPC with high pressure gas quenching, which moved carburizing from the dark back room to a relatively “clean room” environment. However, there is still a strong need for oil quenching, which is the common feature of the long used standard integral-quench (IQ) furnace.
The demand for double helical gears in planetary gear systems for engines in the civil aerospace industry is increasing. Innovative grinding processes and state-of-the-art technologies ensure precision, reduced weight, and improved cost efficiency. Learn how KAPP NILES reduced the gap width from 30 mm to 15 mm.
Discover four diagnostic enhancement tools that move RX® endothermic gas atmosphere generator operations from preventative to predictive maintenance. Learn how monitoring dew point by retort, comparing equal flow, tracking tube performance, and measuring outlet temperatures prevent costly failures while ensuring consistent, high-quality carrier gas production.
The right hob can make a measurable difference in gear production. Watch the video to see how Star SU combines advanced hob technology with application expertise to help manufacturers get more from every gear cutting operation.
The Intra SFTX twin-spindle single-flank testing system is engineered for advanced gear quality testing and NVH analysis of demanding e-drive gear applications. Combining Transmission Error (TE) and Torsional Acceleration (TA) measurements, it delivers fast, precise diagnostics and detailed order analysis, quickly identifies critical gear issues, enhances traceability, and helps prevent costly defects from reaching end-of-line (EOL) testing.
The 80PS Power Skiving and Hobbing Machine is specifically engineered for power skiving, hobbing, and profile milling of small internal and external gears. Configured specifically for the demands of humanoid robotic gear production, it delivers outstanding performance and process stability for gears used in strain wave, planetary, and cycloidal gearboxes, as well as other high-precision applications of comparable size — even when machining fine-pitch gears and thin-walled components.
At Gear Headquarters, quality is the foundation of everything they do. Based in Kansas City, the shop manufactures spur, helical, double-helical, herringbone, bevel, internal, spline, and worm gears, sprockets, and timing belt pulleys.


Nov 24, 2026 - Nov 26, 2026

SPS (Nuremberg, Germany) highlights smart and digital automation solutions. Around 1,000 exhibitors from across the globe present forward-looking technologies and high-impact solutions for industrial applications.
Dec 8, 2026 - Dec 9, 2026
Oct 12, 2026 - Oct 14, 2026
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