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Skiving’s Motion, Grinding’s Finish

A new process runs skiving kinematics with an abrasive CBN tool, targeting a long-standing gap in internal-gear finishing

Hard finishing, the accuracy-restoring operation that follows heat treatment, is for external gears a crowded field: generating grinding, profile grinding, and gear honing all compete, and the engineer mostly selects among mature options on cost and quality. For internal gears, the choices are far fewer, and they pull in opposite directions. SkiveFinishing, which Liebherr-Verzahntechnik introduced publicly at EMO Hannover in September 2025, is aimed at that shortfall. To understand why it matters, look first at what makes the internal gear the awkward case.

Complexity Without Compromise

Five-axis machining provides high-speed, high-accuracy for the future of part design

Next-Generation Bevel Gear Metrology

Unified surface and geometry analysis in a single inspection cycle

Beyond the Involute

Tooth forms tuned for EV power density, and a production suite that now spans compound planetary design, linked skiving-honing simulation, and on-machine measurement

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Technical Articles

Root Interference

This excerpt from Gear Technology Solutions explains how oversized cutter blade edge radii cause root interference in bevel gears, and how to select correct radii to avoid noise, flank damage, and tooth fracture.

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Influence of Tooth Root Contour Deviations on the Tooth Bending Strength

This study investigates how manufacturing-related geometry deviations in the tooth root area affect gear bending strength calculations, demonstrating that accounting for measured tooth contours rather than nominal geometries is essential for accurate material comparisons in fatigue testing.

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Design Principles of Bevel Gears: Rationale for Zero Sum Profile Shifts and Generating Gear Choices

This article demonstrates why bevel gears are designed with a zero sum of profile shifts—showing that independent shifts merely replicate what a modified pressure angle already achieves—and explains the practical benefits of using conical generating gears for tooth profile crowning.

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Smart Alloying Eliminates Manufacturing Steps in Automotive Gears

20NiMo9-7 alloy achieves up to 48 percent higher fatigue strength than conventional carburizing steels in the as-carburized condition, eliminating the need for shot peening and grinding in automotive gear applications.

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Design

Mechanical power loss in gears is generated through sliding and rolling of the contact resulting in frictional work and elastic hysteresis generation of heat. This action is both a parasitic loss of energy from the drivetrain and a source of engineering costs to control system temperature to avoid heat-related failures of the gearbox components. Therefore, from both a cost and durability standpoint it is of great interest to minimize the frictional losses at the gear tooth contact interface.

Grinding

The Swabian transmission and drive solutions manufacturer SPN Schwaben Präzision Fritz Hopf GmbH manufactures gearboxes, gears, and drive systems according to individual customer requirements.

Inspection

Zahnradfertigung OTT GmbH & Co. KG was the first company to install the new fully automatic CNC-controlled P 152 precision measuring center from Klingelnberg in its ultra-modern machine park.

Heat Treating

Gas carburizing has been around for a long time. One could argue that gas carburizing is the most common heat treating process. Heat treaters performing gas carburizing are often characterized by a dirty environment, hazy surroundings, and that “smell.” While the product quality may be acceptable, gas carburized parts do come with some challenges, like excessive intergranular oxidation (IGO) or intergranular attack (IGA), which is often ground off. Low-pressure carburizing (LPC) has proven to be a much cleaner and very capable alternative process. Most furnace companies have combined LPC with high pressure gas quenching, which moved carburizing from the dark back room to a relatively “clean room” environment. However, there is still a strong need for oil quenching, which is the common feature of the long used standard integral-quench (IQ) furnace.

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Videos

Grob Showcases Gear Ring Production with Power Skiving

The Grob G750T boasts efficient machining for gear rings by offering precise and efficient power skiving and seamless integration of milling and turning for maximum flexibility and productivity.

Industry News

REM Surface Engineering is proud to celebrate the 20th work anniversary of its President and CEO, Justin Michaud. Over the past two decades, Michaud has been the driving force behind the company’s technological evolution, expansion into cutting-edge industrial sectors, and a significant broadening of its global footprint.

Product News

At IMTS 2026, Booth #432201, Platinum Tooling Technologies, Inc., the exclusive importer of Heimatec live tools and angle heads, will display a variety of complementary products designed to enhance the capabilities of Swiss CNC lathes, including such popular brands as Citizen, Star and Tsugami. In addition to the live tooling and angle heads, Platinum will display speed multipliers in gear ratios of 1:2, 1:3 and 1:4 with max speeds to 48,000 rpm to significantly boost production in the busy shop.  Live and static tools and speeders for Swiss machines are in stock at Platinum Tooling in Chicago and many supply chain outlets to serve the North American machine tool market.

Calendar

RPM Symposium 2026

Sep 22, 2026 - Sep 23, 2026

The RPM (Reliability Process & Maintenance) Symposium (Kalamazoo, MI) is a conference event where end users can network and learn about industrial facilities, reliability, maintenance best practices, electric motor driven powertrains, and IIoT.

Furnaces North America (FNA) 2026

Oct 12, 2026 - Oct 14, 2026

TPS (Turbomachinery & Pump Symposia) 2026

Sep 21, 2026 - Sep 24, 2026

IMTS 2026

Sep 14, 2026 - Sep 19, 2026

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