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Influence of Tooth Root Contour Deviations on the Tooth Bending Strength

This study investigates how manufacturing-related geometry deviations in the tooth root area affect gear bending strength calculations, demonstrating that accounting for measured tooth contours rather than nominal geometries is essential for accurate material comparisons in fatigue testing.

State of the Gear Industry 2026

The gear industry navigates uncertainty, finds pockets of strength, and bets on automation

¡Rápido!

With many of its precision gears produced in small lot sizes, Spanish gear producer Engranajes Juaristi S.L. depends on Gleason machines for exceptional speed and flexibility.

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Technical Articles

Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

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Electric vs. Combustion: A Comparative Analysis of Gear Design for Commercial Vehicle Applications

This paper examines the transition from internal combustion engine (ICE) vehicles to electric vehicles (EVs), highlighting the distinct gear design requirements for each and presenting a comparative case study of gearbox configurations in a 14-ton commercial vehicle.

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A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Design

Grinding

When grinding steel parts, the surface of the part can "burn" if too much heat is applied in a short time. Grinding burn refers to all those structural changes in edge zones of steel parts that are caused by grinding processes in steels due to the thermal energy introduced. Grinding burn can mainly occur in the form of tempering zones or new hardening zones.

Inspection

When electric drives are used in vehicles, the masking effect of an internal combustion engine disappears, allowing the noise behavior of the transmission to take center stage. At the same time, peak power and torque increase, engine speeds increase, and power must be transferred optimally in both directions due to the regenerative braking system. Conventional design parameters remain important, however: The build space is limited, durability must not be compromised, and the product must still be cost-efficient. Optical metrology as part of a hybrid measurement concept helps to overcome all these challenges.

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Videos

Forest City Gear Knows Robots!

Forest City Gear manufactures extremely high-precision gears made for the most advanced robotics, right in Roscoe, IL.  This family-owned team of gearheads specialize in high-precision gears engineered to handle the most demanding robotic applications—on Earth, and way beyond.

Industry News

SMW Autoblok Corp. appointed Brandon Mathis as national sales manager. Mathis brings more than 16 years of experience in the machine tool and manufacturing technology industry, including nine years in sales leadership. 

Product News

Weiler Abrasives announced the new Tiger 3D MAX Ceramic flap discs and blending discs, which are products built for maximum material removal, durability and consistency. This expansion of the 3D MAX lineup brings advanced precision-shaped grain technology to a wider range of grinding applications.

Calendar

AeroDef Manufacturing 2026

Apr 13, 2026 - Apr 16, 2026

In 2026, AeroDef Manufacturing is represented on the national stage by a multifaceted showcase at RAPID + TCT 2026.

Reliable Plant 2026

Jun 15, 2026 - Jun 18, 2026

Cleanpower 2026

Jun 1, 2026 - Jun 4, 2026

American Manufacturing Summit 2026

Mar 17, 2026 - Mar 18, 2026

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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