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Strain Wave Gear Production in the Age of Humanoid Robots

Humanoid robots need precise strain wave gears in their joints, and building and inspecting those gears at scale will call for equally advanced production technology

“The time has come for robots,” Nvidia CEO Jensen Huang proclaimed at his company’s annual GPU Technology Conference in March 2026. “Everyone, pay attention. This could very well be the largest industry of all.”

The Near Future of Mechanical Drive for Humanoid Robots

AI has moved humanoid robots forward, but safety, reliability and cost in the actuator drivetrain still stand in the way of commercial deployment

Perceive, Understand & Perform

AICA and Schaeffler demonstrate the role Physical AI can play in the manufacturing environment

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Technical Articles

Analytical Calculation of the Gear Body Stiffness of Face Gears

This paper presents a new analytical method using plate and disk mechanical models to calculate the gear body stiffness of face gear wheels, showing that stiffness decreases toward the outer radius—a behavior that conventional cylindrical gear approaches fail to capture.

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Root Interference

This excerpt from Gear Technology Solutions explains how oversized cutter blade edge radii cause root interference in bevel gears, and how to select correct radii to avoid noise, flank damage, and tooth fracture.

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Couplings and Clutches

A technical overview of the three principal face couplings (Hirth, Coniflex, and Curvic), comparing their tooth geometries, self-centering behavior, and Gleason’s cutting and grinding processes for manufacturing them.

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Design and Load Capacity of Crown Gears in Comparison to Bevel Gears

Through loaded tooth contact analysis of two applications, this paper demonstrates that crown gears can match bevel gear load capacity while offering meaningful advantages in weight reduction, axial-force-free pinion mounting, and assembly simplicity.

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Design

Grinding

This article describes a cloud-based process and machine component monitoring system called ARGUS. The term “swarm” is used for a large population of gear-grinding machines of individual and independent customers connected to the ARGUS system and the ARGUS cloud. These “swarm” machines permanently feed their anonymized process data into a common cloud database. Reishauer uses this database for big data analytics to discover patterns that indicate successful process and machine component behavior patterns worth integrating into the ARGUS algorithms and propagate them across the complete ARGUS customer base.

Manufacturing

As the gear and power transmission industries evolve, companies worldwide face a critical challenge: how to ensure the workforce is skilled, prepared, and ready to tackle increasingly complex manufacturing processes. From digital manufacturing and automation to generational turnover, the demand for technically proficient employees has never been higher. In response, the Motion + Power Technology Association (MPMA) redeveloped its Workforce Training Series, modernizing its most popular on-demand courses with updated content, high-quality media, and a flexible, self-paced delivery model.

Heat Treating

Quality control, EV components, energy consumption and material influences are just a handful of topics being discussed in heat treating today. New heat treat methods and global trends will be the topic of conversation later this year at Heat Treat 2023. Here’s a round-up of some stories circulating across key market segments.

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Videos

Liebherr Hobbing Machine LC 280 DC with FlexChamfer

​The LC 280 DC gear hobbing machine from Liebherr is designed for precise gear cutting up to module 4.5 mm. It combines high productivity with advanced technology, featuring simultaneous FlexChamfer for efficient deburring and chamfering during the hobbing process.

Industry News

CMC, provider of integrated intermodal solutions in the U.S., and WorkforceLinc, workforce development division of Lincoln Educational Services Corp., are expanding their intermodal technician training program to the Port of Baltimore. 

Product News

GWJ Technology GmbH announced a new version of SystemManager. The latest release extends the capabilities of the eAssistant and TBK calculation solutions with new features for load-dependent bevel gear design, FEM modeling and rolling bearing calculations, as well as additional options for analyzing complex gearbox systems.

Calendar

AIoT World Expo

Feb 9, 2027 - Feb 11, 2027

The AIoT World Expo (Ft. Lauderdale, FL) explores the potential of intelligent machines, prescriptive analytics, sensor driven analytics and block chain solutions. Attendees learn about IoT technologies that are driving the transformation in manufacturing, supply chain and operations.

Additive Manufacturing Strategies 2027

Feb 23, 2027 - Feb 25, 2027

CES 2027

Jan 6, 2027 - Jan 9, 2027

PowerGen 2027

Jan 18, 2027 - Jan 21, 2027

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The Gear Industry Buyers Guide is your complete directory of suppliers in the gear industry, including great companies like these.


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