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¡Rápido!

With many of its precision gears produced in small lot sizes, Spanish gear producer Engranajes Juaristi S.L. depends on Gleason machines for exceptional speed and flexibility.

Zarautz, Spain, might seem an unlikely place for a precision gear manufacturer. This beautiful coastal town in the heart of the Basque region is known for its beaches and considered among the top surfing destinations in the world. Surprisingly, the relaxed holiday atmosphere and laid-back surfer ‘vibe’ turn out to be highly conducive to the production of gears. It is here that you will find Engranajes Juaristi, a renowned gear producer, owned and operated for over 65 years by the Juaristi family. The company specializes in the production of high-precision external and internal gears up to 1,200 mm in diameter, as well as worm gear sets, spline shafts, and other transmission components for everything from wind turbines to tractors, machine tools to trains. Significantly, 30 percent of the many thousands of gears produced by Engranajes Juaristi annually are in lot sizes of just one, and the average lot size is just seven parts. It’s a bold strategy that attracts business and gives them a competitive edge. It also requires machines that can deliver faster cycle times and more flexibility.

State of the Gear Industry 2026

The gear industry navigates uncertainty, finds pockets of strength, and bets on automation

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Technical Articles

The Intrinsic Pitch Cones in Hypoid Gears

A method to calculate pitch cones for hypoid gears using macrogeometry parameters—similar to non-offset bevel gears—while accounting for the added complexity of hypoid offset, tooling, and cutting technology is explored in this paper.

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Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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Electric vs. Combustion: A Comparative Analysis of Gear Design for Commercial Vehicle Applications

This paper examines the transition from internal combustion engine (ICE) vehicles to electric vehicles (EVs), highlighting the distinct gear design requirements for each and presenting a comparative case study of gearbox configurations in a 14-ton commercial vehicle.

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Prospects of Asymmetric Gears in EV Gearbox

The paper examines how optimizing asymmetric gear tooth geometry through Direct Gear Design can improve load capacity, efficiency, and compactness in EV gearboxes, surpassing the performance limits of conventional symmetric gears.

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Design

Gleason's Coniflex® Pro Design and Manufacturing System for producing stronger, quieter, and more reliable e-drive differential gears in high volumes, for automotive, truck, bus and off-highway transmissions. It‘s the differential difference!


Grinding

From its origins as a small machine shop to becoming a global leader in precision engineering, Gleason Corporation has continuously redefined the industry. This journey, marked by pioneering inventions and strategic expansions, has left an indelible mark on sectors ranging from automotive and aerospace to robotics and renewable energy.

Inspection

In the present paper, a spline-joint design and the extension of a back-to-back test rig were presented, which enable the testing of crowned spline-joints under high rotational speed, medium torque, high test temperature, and angular misalignments.

Heat Treating

Quality control, EV components, energy consumption and material influences are just a handful of topics being discussed in heat treating today. New heat treat methods and global trends will be the topic of conversation later this year at Heat Treat 2023. Here’s a round-up of some stories circulating across key market segments.

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Videos

Kapp Niles ZP Series

Gear Profile Grinding Machine ZP 10 with automatic tool changer from Kapp Niles. The machine concept stands for maximum workpiece quality, flexibility and a long service life. The basic machines are equipped with a dresser, integrated measuring device, balancing unit and comprehensive software. The machines feature generously dimensioned rotary tables with electrical direct drive and large rotary table bores.

Industry News

Blaser Swisslube, Inc. and Nidec Machine Tool America recently announced a strategic partnership designed to help manufacturers achieve higher productivity, precision, and process reliability. 

Product News

Star Cutter Company introduces its new Double Pilot Reamer, a precision-engineered solution designed to deliver superior size control, exceptional surface finishes, and dramatically extended tool life in demanding barrel machining applications. 

Calendar

Reliable Plant 2026

Jun 15, 2026 - Jun 18, 2026

This event (Reno, NV) offers attendees learning sessions and case studies on the latest industrial lubrication and oil analysis technologies. The comprehensive conference schedule covers every facet of the machinery lubrication industry and includes workshops on topics such as employee performance, lubrication fundamentals, condition-based maintenance and planning.

Cleanpower 2026

Jun 1, 2026 - Jun 4, 2026

American Manufacturing Summit 2026

Mar 17, 2026 - Mar 18, 2026

IMTS 2026

Sep 14, 2026 - Sep 19, 2026

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