The Hyperturn 65 Powermill offers a large spindle clearance of 1300 mm, a powerful counter spindle which also allows 4‑axis machining, a B‑axis with a direct drive for complex 5-axis simultaneous milling operations, and an additional Y‑axis for the lower turret, making it ideal for machining complex parts.
The ergonomically-designed machine is suited to the serial production of workpieces, for example in the automotive industry, the fields of mechanical engineering and materials handling, but also for the aircraft industry.
Costly turning, drilling, milling and gear cutting operations can be competed in one setup. Additional handling and part storage is eliminated and workpiece precision is improved. Total production time, fixture and personnel costs, as well as floor space requirements can be reduced with the Hyperturn.
With 29 kW and 250 Nm the counter spindle has enough power to machine the workpiece simultaneously with two tools, enabling 4-axis machining.
The milling spindle, with 29 kW, 79 Nm torque and speeds to 12,000 rpm, promotes productivity in the complete machining of complex workpieces. The B‑axis direct drive gives the Hyperturn 65 PM good dynamics and contour capabilities with 5‑axis simultaneous machining, along with shorter tool change times. The additional Y-axis on the lower turret makes milling work possible at the same time as machining with the milling spindle.
The milling spindle with HSK‑T63 tool interface can be used for both turning and drilling/milling work. It can be continuously swiveled within a range of +/‑ 120° and clamped at any point. With a Y‑travel of +120/‑100 mm, even the most complex of machining work can be carried out. This includes gear-cutting operations, turning/milling work for crankpins, 5‑axis machining, and much more. The tools can be prepared according to the customer's requirements with a 20‑piece pick‑up magazine, or a 40 or 80‑piece chain magazine.
The Y-axis is accomplished by two interpolating axes, resulting in a distribution of the cutting force in two levels and adds stability to heavy‑duty turning and milling. This means the lower turret with integrated milling drive can also be used for complex milling operations at all 12 positions, combined with a Y-axis with +/‑50 mm travel.
Twenty, 40 or 80‑piece tool magazines with HSK‑T63 give the user more possibilities for complete machining operations of complex workpieces, with simultaneously low set-up times for individual parts manufacturing and high stability for turning and milling works.
As an alternative to the VDI30 or VDI40 12‑position tool turret, EMCO offers a new generation of turret with BMT interface and direct drive. Higher stability and precision, and performance data similar to a milling machine, enable the complete machining of turning/milling workpieces.
The machine versions with a milling spindle and turret including milling drive (SMBY/SMBY2) have a cross slide underneath with a 12‑position radial turret for 12 driven tools working up to speeds of 5000 rpm.
The automatic bar machining and/or delivery of unit loads via a robot solution or the EMCO gantry loader offer increased efficiency in automation.