Home » EMAG SU Offers High Tech Solutions for Cutting Gear Teeth
EMAG SU Offers High Tech Solutions for Cutting Gear Teeth
January 31, 2022
EMAG SU has implemented a whole series of technological innovations for huge improvements in performance, as the example of generating grinding clearly shows: the machines boast short chip-to-chip times, intelligent axis concepts, thermal and mechanical stability, and easy user navigation. With the G 160 for components up to module four with a maximum outside diameter of 160 mm, for example, EMAG SU has a fast machine. The speed is made possible by two parallel workpiece tables that take turns moving at high speed (with the help of hard-wearing linear motors) to the grinding wheel.
Just as interesting are the profile grinding machines from EMAG SU for machining external and internal gear teeth, rotors, and worms in small and large volumes. The G 500 H for components up to module 35 mm with an outside diameter of 500 mm and a length of up to 1,850 mm can grind workpieces with internal and external gear teeth with the help of quick-change grinding elements. The long variant GW 7000 H can grind ball screws measuring up to 7 m, for example. This machine can also be equipped with a tool changer, which has great advantages with single-shaft extruder shafts. The GW 3600 HD (4- or 5-axis machine) is designed for economic machining of rotors or worms with a maximum diameter of 500 mm and a length of 2,500 mm. All the machines permit flexible production with short tooling times.
The focus is also on efficient processes when it comes to the shaving machines from EMAG SU. They can perform all shaving processes, depending on the model and axis configuration – from plunge and parallel shaving to underpass and diagonal shaving. The high rigidity guarantees high precision here. At the same time, powerful tool and workpiece axes ensure productivity with varying batch sizes.
The chamfering and deburring machines from EMAG SU for manufacturing spur and helical gears have short cycle times as well, since chamfering, smoothing, and deburring are combined in one process. Self-centering tools guarantee symmetrical chamfers on both sides of the workpiece. The SCT 3 can be easily connected to a wide range of automation systems or robots, and even the standard version has a loading slide for manual loading and unloading.