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Almost 43,000 registrants came together in Chicago to seek out the latest and greatest automation and robotic technologies during Automate 2024 in May. As always, A3 did not disappoint with a comprehensive conference paired with new automation technologies on the exhibition floor.
The inaugural issue of Gear Technology marked a significant change in the industry. I was 13 years into my career, working at my third company and in my fifth year on AGMA’s Helical Gear Rating Committee. Back then, few engineers moved around; you started at a gear company, were indoctrinated in their way of doing things, and hoped to advance by making very incremental changes to the “old family recipe.”
The Association for Advancing Automation (A3), North America’s largest automation trade association representing more than 1300 organizations, has announced the winners of the inaugural Automate Innovation Awards. This year’s winners—AMD, ECM and GrayMatter Robotics—will be honored at a special ceremony on May 6 at Automate 2024 in Chicago.
Specialty forgers can manufacture custom, high-quality, seamless rolled rings in a variety of materials and finishes in as little as eight weeks. Open die forgings and seamless rolled rings are essential components in the wind energy sector, contributing to the overall reliability and efficiency of turbines, generator systems, and transmission and distribution equipment.
Training has quickly evolved in recognition of the new realities of the factory floor. The training tool kit has never been more diverse or effective. Training regimens today, at the best companies, are analogous to those of the most successful professional sports or Olympic teams. Instead of weight room, nutrition, and practice, workers use digital webinars, simulations, and classrooms. If modern training tools and techniques result in faster, higher, and stronger on the athletic field, they also produce faster, smarter, and better for companies seeking a competitive edge in the marketplace.
There is no compromise to safety in robotic applications. Lightweight robots or collaborative robots (cobots) are capable of complex and unexpected movements and need to stop immediately ensuring the safety of human operators. This is where smart couplings and smart brakes provide intelligent flexibility and guidance.
In the highly competitive gear manufacturing industry, Master Power Transmission (MPT) recognized the need for innovation. To achieve this, MPT partnered with Ready Robotics, undertaking a transformative journey into advanced automation through their Automation Readiness Assessment (ARA).
Bonfiglioli boosts its participation at LogiMAT with two booths: the first, in the Hall 10, is dedicated to Solutions for Mobile Intralogistics (Booth 10D13), the second, in the Hall 7, is focused on Logistics Automation Solutions (Booth 7F09). This double presence holds significant strategic importance, reflecting the company's steadfast commitment in the development of complete cutting-edge solutions for warehouse operations, under the sign of efficiency and sustainability.
Helios Gear Products has opened registration for their flagship gear school in Chicago, IL, May 14–16. This intensive three-day program covers the basics of gear manufacturing from cutting to finishing, through final inspection, and is designed for entry-level gear manufacturing personnel including manufacturing management, industrial engineers, supervisors, set-up technicians, operators, and quality control. With a limited class size of 35, the course provides the optimum learning environment for attendees new to the industry and those with experience in need of a refresher.
Anticipation vs. reaction is the name of the game in fluid power, hydraulics, and pneumatics. The organizations embracing mechatronics, digital toolsets, AI and the electrification movement will be in a much better position moving forward. Here are a few of the trends/technologies to consider relating to fluid power and motion control today:
Gear Technology’s annual State-of-the-Gear-Industry survey polls gear manufacturers about the latest trends and opinions relating to the overall health of the gear industry. As in years past, the survey was conducted anonymously, with invitations sent by email to our subscribers, AGMA members, and others in the gear industry. Primarily, our responses come from North America, but they also include responses from around the world. Nearly 200 individuals responded to the survey.
With an “all-hands on deck” approach to maintenance today, engineers require the latest tools and technologies in the form of new software/apps to make MRO tasks easier. Turns out, technology is allowing your smartphones, tablets and computers to track bearing reliability and performance with an emphasis on sustainability, longevity and analysis.
Dayton Gear partnered with Helios Gear Products to install a new Hera 200 CNC gear hobber, followed shortly after by a Hera 500 CNC gear hobber. Helios had a chance to check in with Adam Baird and Brian Baird, 3rd generation at Dayton Gear, to see how their production has changed since the installation, and how they're planning and looking forward to the future.
Gear skiving is used for both soft and hard finishing. As a quality critical final step in hard finishing, the process can be used to create modifications to the tooth flank. At present there is no knowledge of the extent to which topological modifications can be applied by gear skiving. In this report, the feasibility of manufacturing topological modifications on an external gear through adapted kinematics for gear skiving has been investigated.
Gear Technology TV is the home for original gear-related content created by our editors in conjunction with a lot of really smart people in our industry whom we’ve had the pleasure to interview on camera or include in one of our discussion panels. For years, we’ve been building our library of video content, and we’ve just added a bunch more.
National STEM Day, celebrated on November 8th this year, provided a platform for Gear Technology to engage in a conversation with four remarkable women shaping the manufacturing industry: Ruthie Johnston, CEO and Owner of Croix Gear; Robin Olson, Senior Manager, Applications Engineering—Engineered Gear, Regal Rexnord; Michelle Maddox, Sales and Business Development Manager, B&R Machine and Gear Corp.; and Claudia Hambleton, Office Manager and Corporate Treasurer, German Machine Tools of America (GMTA). Each of these women, driven by a shared passion for fostering the next generation of female leaders, revealed their unique journeys and perspectives in this male-dominated field.
ABB Robotics has extended the scope of its free Wizard Easy Programming software to include its six-axis industrial robots powered by an OmniCore controller in addition to its collaborative robots. This makes ABB the first robot manufacturer to offer an easy-to-use, no-code programming tool for cobots and six-axis industrial robots, lowering barriers to automation for new users and offering ecosystem partners and integrators an efficient tool to support their customers.
Burckhardt Compression recently partnered with one of Europe's leading steelmaking mills undergoing a significant transformation. The mill aimed to convert one of its plants into a sustainable facility in compliance with stringent environmental guidelines. The project's critical aspect involved reviving four non-Burckhardt compressors that had been inactive for a decade. Acknowledging the crucial role of these compressors in steel production, the mill sought the expertise of Burckhardt Compression.
Since our founding in 1984, Gear Technology’s goal has been to improve your knowledge, bringing you the best possible technical information about gear design, manufacturing, inspection, heat treating and much more. We keep you informed about the business of gear manufacturing, including the trends and technologies that will shape your companies in the coming years.
AGMA’s Motion + Power Technology (MPT) Expo is a biennial trade show—running this year from October 17–19 at Huntington Place in Detroit—designed to serve the gear and power transmission industry, representing the full spectrum of professionals involved in the life of a gear, gearbox, or other power transmission device—from design to manufacturing, testing, heat treating, and more. You will find equipment and materials suppliers to make gears; gear and gear drive manufacturers; and every imaginable industry-adjacent supplier from software to tooling, lubrication to bearings, and much more.
There are many ways we like to connect with our audience—in print (obviously), by e-mail, online at powertransmission.com, in person and via social media.
Motion + Power Technology (MPT) show brings together the gear and power transmission industries for a unique balance of education, new technologies and networking opportunities. The show takes place October 17-19,2023 in Detroit.
Trade show and event season is upon us. This issue we feature several upcoming shows that are extremely important in terms of mechanical power transmission components and the technology of motion control.
The Motion + Power Technology Expo is a three-day show that’s designed for the gear and power transmission industry, representing the entire community of professionals involved in the life of a gear, gearbox or other power transmission device—from design to manufacturing, testing, heat treating and more. You can find the suppliers of the equipment to make gears as well as gear and gear drive manufacturers themselves, along with related suppliers of things like software, tooling, lubrication, bearings and more.
The manufacturing version of Indiana Jones is much more interested in lithium, cobalt, and nickel than arks, grails or “Dials of Destiny.” So much so that the current administration is doing its part to keep up with China in the dramatic supply chain cold war taking place across the globe. We’ve all read and reread the headlines, electrification is imminent for our carbon-neutral future—the path toward electrification, however, is quite complicated.