This article provides a guideline for the selection of a suitable standard in connection with the kind of spline to be designed and manufactured. Some basic formulae have been explained, together with a strategy on how to find standard
tooling by calculating an appropriate profile shift factor for the spline to be designed.
Experiencing a Dickensian dilemma in its essence, a Los Angeles based manufacturing company was faced with the good fortune of ever increasing orders for steel gears from a good customer with a new recreational product in very high demand. Confronting the possibility of an untold number of lonely late nights tending to the whims of a 1950s era manual hobber was an
unpalatable prospect no one desired.
Another young man discovers you need not be an expert machinist to succeed as a gear engineer. Spoiler alert: never tangle with a grinding wheel; they are undefeated in all time.