November/December 2025

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Technical Articles

Design Method of System Tolerances in Cylindrical Gearboxes for Cost-Efficient Optimization of the Excitation Behavior

The article proposes a method to optimize cylindrical gearbox tolerances by balancing gear noise performance and manufacturing costs using modeling, analysis, and meta-model-based optimization.

Investigating the Effects of Wear, Lubrication and Material Pairing on the NVH Performance of Plastic Gears

This study systematically evaluates how material selection, progressive wear, and grease lubrication affect the noise, vibration, and harshness (NVH) performance of polymer gears, providing new insights for designing quieter, more optimized transmission systems.

Feature Articles

Walk with Purpose

When you talk with Jared Lyford, director of operations at Forest City Gear and the newly appointed president of the Rock River Valley Tooling & Machining Association (RRVTMA), it becomes clear very quickly: workforce development isn’t a program for him. It’s a calling—and one shaped by lived experience.

Unique Pathways to Learning

The disparities between workforce development in Europe and the United States are pronounced. For instance, apprenticeship programs in Europe commence at a significantly younger age and present a wider array of opportunities. While North American initiatives emphasize extensive cross-training in mechanical and electrical disciplines, the European approach delineates specific departmental and positional pathways much earlier in employees' careers. The challenge of training workers swiftly and effectively has long been a concern for manufacturing firms.

 

Advanced Lubrication Technology

Operating for long hours, under extreme loads, in high temperatures and dusty environments, ongoing wear is a significant challenge for open gears. This can lead to unplanned downtime and reduced equipment life—creating a barrier to effective operations. Leading mining and cement companies use advanced grease technology and technical inspections to help prevent open gear failure, optimize service life and ensure the smooth running of their operations.

A Legacy of Precision, Innovation, and Global Leadership

From its origins as a small machine shop to becoming a global leader in precision engineering, Gleason Corporation has continuously redefined the industry. This journey, marked by pioneering inventions and strategic expansions, has left an indelible mark on sectors ranging from automotive and aerospace to robotics and renewable energy.

MPMA and Federtec Bridge the Global Skills Gap

As the gear and power transmission industries evolve, companies worldwide face a critical challenge: how to ensure the workforce is skilled, prepared, and ready to tackle increasingly complex manufacturing processes. From digital manufacturing and automation to generational turnover, the demand for technically proficient employees has never been higher. In response, the Motion + Power Technology Association (MPMA) redeveloped its Workforce Training Series, modernizing its most popular on-demand courses with updated content, high-quality media, and a flexible, self-paced delivery model.

Addendum

Lessons Learned at Motion + Power Technology Expo 2025

MPT Expo 2025 welcomed 4,425 industry professionals including executives, engineers, plant managers, supply chain experts, military personnel and more.

Product News

GWJ Technology Presents Advanced Features for Precise Drivetrain Calculation

GWJ Technology GmbH from Braunschweig presents the new version of its SystemManager, which serves as an extension for the established calculation solutions eAssistant and TBK. With numerous innovations and optimizations, the software provides engineers with enhanced capabilities for modeling, calculating, and analyzing complex drivetrain systems.

Big Daishowa Announces Inserts for Rough and Fine Boring Applications

Big Daishowa announces new negative inserts for its SW rough boring and EWN fine boring heads. These series feature proprietary six-edge designs to help machinists realize major productivity gains.

Schunk Provides ROTA THW3 2+2 Power Lathe Chuck

Schunk now provides an innovative clamping concept for these demanding requirements with the new ROTA THW3 2+2 power lathe chuck. This 4-jaw lathe chuck features two independent jaw pairs with subsequent centrally compensating workpiece clamping, enabling safe and reliable clamping of freeform parts, castings, or geometrically undefined workpieces. 

Visual Components Unveils Omniverse-Powered Virtual Application at NVIDIA GTC DC

Visual Components announced its Omni Experience add-on virtual application with NVIDIA at the NVIDIA GTC global conference in Washington, D.C. Scheduled for release in early 2026, the integration enhances the Visual Components simulation platform with a new viewport built on NVIDIA Omniverse’s application programming interface (API).

Walter USA Expands Thread Milling Grade Options

Walter has expanded its product range with the addition of the new thread milling grade, Tiger∙tec Gold WSM37G. The grade features the only PVD aluminum oxide (Al2O3) coating technology of its kind in the world, which provides an elevated level of temperature resistance and long tool life.

Solar Atmospheres Increases Capacity with Additional All-Metal Hot Zone Furnace

This installation marks the second all-metal hot zone vacuum furnace added to the climate-controlled processing area at Solar Atmospheres’ Hermitage, PA facility. The new system significantly expands the company’s capacity to heat treat highly sensitive materials such as precipitation-hardened stainless steels, nickel-chrome-based superalloys, titanium, and niobium.

Weiler Abrasives Expands Lineup of Color-Coded Brushes for Stainless Steel

Weiler Abrasives has expanded its color-coded product lineup to include some of its most popular brushes for stainless steel. The color-coding helps stop cross-contamination in operations working with both carbon and stainless steel by making it easy to identify the correct wire brush—even during operation. This helps operators get the job done faster, safer and better.

Wenzel America Offers Precise Metrology Solutions at MPT Expo

Wenzel's participation in the Motion + Power Technology Expo in Detroit marked another milestone in advancing gear inspection and metrology innovation. The event provided a valuable platform to demonstrate the company's latest technologies and connect with engineers, manufacturers and industry leaders driving the next generation of motion and power solutions.

Industry News

25 years of Klingelnberg México

Klingelnberg México, S.A. de C.V. is celebrating its 25th anniversary this year. Since its founding in November 2000, the company, based in Querétaro, Mexico, has developed into a significant subsidiary of the Klingelnberg Group.

Over 4,000 Industry Professionals Gathered for the 2025 Motion + Power Technology Expo

The Motion + Power Manufacturers Alliance (MPMA) co-hosted the Motion + Power Technology Expo (MPT Expo) and ASM Heat Treat that welcomed 4,425 industry professionals October 21-23 at the Huntington Place Convention Center in Detroit, Michigan. Additionally, the MPMA Fall Technical Meeting (FTM), the premier gear and bearing technical conference in the U.S., gathered the foremost experts from around the world.

Prof. Dr. Hermann Stadtfeld Marks 70th Patent with MicroForm Innovation

Gleason Corporation’s Prof. Dr. Hermann J. Stadtfeld, Vice President of Bevel Gear Technology and R&D, has been awarded a new patent for his latest invention, “Psychoacoustic Tooth Flank Form Modification”—also known by its working name MicroForm. The innovation marks his 70th patented invention, continuing a career dedicated to advancing the science and manufacture of bevel gears. Gear Technology caught up with Dr. Stadtfeld to field a few questions about this latest milestone.

DKSH and Klingelnberg Advance Gear Technology with Grand Opening of Demo Center

DKSH and Klingelnberg celebrated the grand opening of the DKSH-Klingelnberg Demo Center in Taicang, China, marking an important milestone in their joint commitment to advancing gear technology and promoting industrial innovation in China.